Many organizations meet this requirement by complying with the as9102b first article inspection fai standard sometimes referred to as production process. The forms and package of documentation for a part number, subassembly, assembly, or installation including first article inspection results, as defined by this procedure, after the qualification of the part. As9102 revision a first article inspection report form. The purpose of the first article inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified, and documented. A first article inspection fai is an evaluation method conducted by both the supplier and purchaser of a product to ensure the endproduct and manufacturing process meets the required specifications. The 9102 standard is used to standardize the documentation of first article inspection fai in aviation, space, and defense. Depending on the inspection capability, the type of product and the governing specification, a first article inspection may be conducted by an approved 2nd party supplier that is a dimensional metrology. Complete, independent, and documented physical and functional inspection process to verify that prescribed. Supplier first article inspection document number version. En 9102 first article inspection report with our bs en 9102 fai example form.
First article inspection is typically called for in a purchase order contract between the producer and buyer of a manufactured article. This document outlines the completion of as9102 forms 1, 2 and 3 used for first article inspection reports fair submitted to bae systems and fair planning requirements. This first article inspection form template makes documenting and tracking first article inspections quick and easy. Isr systems first article inspection per as9102 training updated 462011 first article inspection requirements as9102 rev a aerospace first article inspection requirement invoked by as9100. This may included proving a new mold tool, a new process, or technology. This document and as9102 are applicable, in full, to all designated products intended to satisfy bae systems purchase orders. Reference number that identifies the first article inspection report fair. As9102 aerospace first article inspection requirement invoked by as9100 7. First article inspection reports fairs submitted to bae systems shall comply with the. Establish a process to extract the applicable dpd design characteristics.
A first article inspection fai report is a collection of characteristics that need to be checked. It provides consistency in approach resulting in compliant fair documentation. First article inspection francais en 9102 formulaire. Change letter or edition and issue of the part number, as applicable. En 9102 fai pdf excel example forms free download complete guide. The purpose of this policy update is to meet the new agency. One of the qm control keys listed above is assigned to the material. Instructions first article inspection fai report for form mdc 1016 1. Contact us privacy and security notice accessibility aids last updated 040820. Yes na fixed process documentation attached reference honeywell e. The company shall perform first article inspection fai on items that represent the production process. As9102 first article inspection report fair guidelines. For a partial fai, provide the previous part number, including revision level to which this partial fai is performed and the reason for the current. Fai report characteristic accountability first article inspection test results production product acceptance 5.
Quality first article inspection page 1 of 2 iss 1 rev 0 june 11 first article inspection fai 1. When requested, the supplier shall also provide a copy of inspection performed to verify conformance of subsequent build lotsshipments. If additional pages are needed, a second page should be used identical to the first except that the character numbers should carried over to the next page. This sae aerospace standard as establishes documentation requirements for the first article inspection fai. R aerospace first article inspection requirement rationale this standard was revised to emphasize the value of the first article inspection fai process to an organization, separate and enhance the planning and evaluation activities, and define digital product definition dpd and its relationship to the fai process. Asensjac9102 revision a aerospace first article inspection requirement 8. Demonstrate that the manufacturers of the product have an. Many organizations meet this requirement by complying with the as9102b first article inspection fai standard sometimes referred to as production process verification. This document outlines bae systems requirements for first article inspection fai.
A first article inspection is typically called for in a purchase order contract between the producer and buyer. Rapport dinspection du premier article en 9102 avec notre. Required by as9102 in the aerospace industry and customer requirements in other manufacturing industries, first article inspection reports fairs validate that a product has been manufactured to the correct specification. The organizations system shall provide a process for the inspection, verification, and documentation of a. Guide dutilisation du formulaire first article inspection fai. Ideagens first article inspection software is used by more than 2500 users to improve productivity, efficiency and reliability of their quality inspection work. A first article inspection therefore will identify manufacturing process flaws, ensure that manufacturers are able to produce items that are compliant with specifications, improve quality of manufactured items, and reduce manufacturing delays and the overall cost of the item. The purpose of first article inspection fai is to validate 1 sellers product realization processes are capable of producing parts and assemblies that meet all engineering and design requirements, and 2 those processes are stable and repeatable. Maczis alert your tdsi buyer if you are holding subsequent shipments pending fair approval. The supplier shall retain the first article inspection report for a minimum of 5 years. Supplier first article inspection document number wi0036 version 1.
An introduction to as9102 first article inspection reports fais. First article inspection 9102b updated faqs page 3 revision date. The purpose of this standard is to provide a consistent documentation requirement. The fai package shall include the fai form, annotated drawing, and all. Supplier requirements for first article inspection reports. First article inspection software fai software ideagen plc. Supplier first article inspection cover sheet sheet 2 of 2 thales proprietary ot16008, supplier first article inspection cover sheet, rev 2, date. First article inspection can be defined as the complete analysis of the first item created in production to confirm correct setup and process configuration. The following conditions must be met so that a first article inspection is executed. Aug 30, 2012 requirements first article inspection reports are to be recorded in english or in a language specified by the customer. General services administration federal government computer.
Extract the dpd design characteristics required for product realization. As9102 first article inspection reports inspectionxpert. Instructions first article inspection fai report for form mdc 1016. Qrs101 first article inspection quality requirements for. Part name nomenclature of the article listed in block 2. First group of one or more articles that are the result. A first article inspection fai report form is used by quality inspectors to properly document manufacturing process verification and prevent costly production delays. First article inspection fai report guide northrop grumman.
The supplier shall perform a first article inspection for this part number if any of the. Validated current with administrative changes, january 12, 2015. The as9100 rev d defines first article inspection as a production process verification activity, so all designs should be completed before an fai is conducted. First article inspection report requirements issue 2 4th april, 2011 attachment 1 page 1 of 14 1 purpose 1. First article inspection fai as9102 lockheed martin. The document is intended to guide how this is achieved. This standard was revised to emphasize the value of the first article inspection fai process. Part number part number when delivered to engineering drawing requirements. Get our complete guide to creating an as9102 revb compliant first article, a free fai template for excel, and learn how to use cmm data to automate your first article inspection report with fai software. This fai report form has been converted into an iauditor mobile app to automatically generate a shareable report from the moment you complete a first article inspection. A complete verification that the article being inspected complies with the requirements identified in engineering drawings, specifications, and purchase order as well as any other applicable design requirements. Usually the list is longer on an fai as this is typically the first time a design has been produced into a real product.
737 1272 575 882 775 773 456 1570 755 730 713 175 137 35 341 1364 310 1412 119 360 735 35 1080 1036 517 1144 664 225 300 579 734 65 1420 236 430 1118 1276